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The Hidden Cost of Package Loss: What Most Merchants Overlook

It’s not just about refunds — it’s about lost time, lost trust, and lost profit.


Estimated monthly cost breakdown of lost or damaged packages for online stores

Package loss is one of those things that seems minor until it starts to add up. A missing shipment here, a damaged item there — each case seems manageable on its own. But over time, they quietly drain money, resources, and customer loyalty.

And yet, many merchants don’t have a clear system in place to handle it.


What Counts as a “Lost” or Problem Order?

  • A package never arrives

  • An item arrives broken or unfit for use

  • A customer claims they didn’t receive it, even though tracking says “delivered”

Whether or not the problem is the merchant’s fault, the store usually takes the blame — and the cost.


Let’s Do the Math

Say your store ships 1,000 orders per month. Even if just 1% of those orders result in a loss or claim, that’s 10 problem orders per month.

  • If each problem costs you $50 to resolve (refund or reshipment + support time), that’s $500/month

  • Over a year, that’s $6,000

  • That doesn’t include the cost of lost customer trust or repeat business

And this is with only a 1% issue rate. If your rate is 2% or higher, the cost grows quickly.


Where the Costs Really Come From

  1. Product loss – You refund or resend the item

  2. Shipping cost – You pay to ship again

  3. Support time – Staff spends 10–20 minutes resolving each case

  4. Customer churn – Some won’t come back after a bad experience

  5. Negative reviews – These affect future conversion rates

None of these show up as a line item in your P&L, but they eat into profit just the same.


Many Merchants Don’t Track It

  • Shipping issues get buried in support inboxes

  • There's no central place to log and analyze incident rates

  • The cost is absorbed quietly and treated as a cost of doing business

But just because something is “normal” doesn’t mean it’s harmless.


What Can You Do?

You don’t need to eliminate every issue — that’s impossible. But you can reduce the damage.

  • Start tracking: Log every shipping issue and categorize it

  • Look for patterns: Is it certain products, carriers, or destinations?

  • Respond quickly: A fast resolution can save the relationship

  • Offer protection: Let customers choose coverage and reduce your risk exposure


Final Thought

Package loss may seem like a minor cost at first glance. But over time, it compounds — taking time, money, and trust with it. By understanding the real impact and managing it proactively, merchants can protect more than just packages — they can protect their brand.

 
 
 

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